It seems like it would be useful to have a catch-all thread that can contain some of the smaller aspects of the DIY world that aren't quite big enough to warrant their own thread. Something like a "what did you work on this weekend?", mixed with "Has anybody ever done X,Y, or Z", etc.
To start off, I have a nice little success as well as a nice stainless steelmistake learning experience from last weekend:
First, I built a new box for a subwoofer (veneering and finishing will be done at a later date). I modeled it up in OnShape, printed off some drawings, fired up the table saw and router, and ended up with some nice pretty rabbet joints and a really solid box. It's 3/4" (nominal. Actual thickness is 0.70") baltic birch plywood:
The front and rear have 2 full layers of plywood, and all of the rabbets lock the whole thing together nicely
Used plenty of clamps to glue it up.
Things got tricky with the steel though. I want to have some big, heavy and cool-looking feet for the box:
I was able to turn a 3.5" diameter down to the 3.25" I was looking for and cut the decorative grooves, but parting the piece off of the bar was impossible without a much better carbide parting tool that I don't have and can't really afford.
So I used the big bandsaw, but that also had a hell of a time getting through the stainless steel, and it ended up going crooked at the end of the cut. I was able to salvage the part by cutting off some of the length from the top:
However, the second one was totally ruined in the bandsaw (and the cut took about half an hour, with me babysitting it the entire time):
So, lesson learned. Pushing metalworking equipment to its limit on stainless steel makes for some long days, frustrating work, and possibly some $15 paperweights. If you want to be good at something you need to first be willing to be bad at it though, and that's where I am with metalworking.
The good news is that the metal supply store had a nice 18" length of 3.5" aluminum today that I'm going to use for Round 2 (banana for scale) :
So what did you learn today?
To start off, I have a nice little success as well as a nice stainless steel
First, I built a new box for a subwoofer (veneering and finishing will be done at a later date). I modeled it up in OnShape, printed off some drawings, fired up the table saw and router, and ended up with some nice pretty rabbet joints and a really solid box. It's 3/4" (nominal. Actual thickness is 0.70") baltic birch plywood:
The front and rear have 2 full layers of plywood, and all of the rabbets lock the whole thing together nicely
Used plenty of clamps to glue it up.
Things got tricky with the steel though. I want to have some big, heavy and cool-looking feet for the box:
I was able to turn a 3.5" diameter down to the 3.25" I was looking for and cut the decorative grooves, but parting the piece off of the bar was impossible without a much better carbide parting tool that I don't have and can't really afford.
So I used the big bandsaw, but that also had a hell of a time getting through the stainless steel, and it ended up going crooked at the end of the cut. I was able to salvage the part by cutting off some of the length from the top:
However, the second one was totally ruined in the bandsaw (and the cut took about half an hour, with me babysitting it the entire time):
So, lesson learned. Pushing metalworking equipment to its limit on stainless steel makes for some long days, frustrating work, and possibly some $15 paperweights. If you want to be good at something you need to first be willing to be bad at it though, and that's where I am with metalworking.
The good news is that the metal supply store had a nice 18" length of 3.5" aluminum today that I'm going to use for Round 2 (banana for scale) :
So what did you learn today?